Optimization Of the Manufacturing Process for School Portfolios Through the Implementation of The Cellular Layout

Authors

DOI:

https://doi.org/10.31686/ijier.vol9.iss11.3544

Keywords:

layout, manufacturing process, process mapping

Abstract

One of the most common problems encountered in the manufacturing process is improper layout. About 30% of production time is wasted on transporting materials and products. The causes of this waste are problems in the disposition of stock and machines in production, that is, in the factory layout production of school desks became more efficient with the use of the cell layout. The result found was that with the implementation of the cell layout, there was an increase in the number of wallets produced and a reduction in the waste of materials. It is concluded that the. In this context, the production line based on the cellular layout has been an excellent ally, since the cells of this layout can improve the use of available space, without increasing costs due to major renovations or constructions. To prove such improvements, through the implementation of the cell layout, the PSL method (Systematic Layout Planning) was used, which follows steps such as data collection, analysis of necessary and available space, and factory limitations. With these stages of knowledge and analysis of the factory, it becomes possible to discard layouts that do not fit the characteristics of the company, whether related to financial resources, available space, and factory culture. Using the Chi-Square test for statistical analysis, it was possible to verify that the cell layout is an efficient optimization tool in the school desks production process, as it brought numerous benefits to the factory under studies, such as increased productivity, greater organization, and flexibility in the processes.

Downloads

Download data is not yet available.

Author Biographies

Gilmara dos Reis, University of the State of Amazonas

Coordination of Accounting Sciences, School of Social Sciences

Edinaldo José de S Cunha, Federal University of Para

Department of Postgraduate Program in Process Engineering

References

ARAÚJO, Adolfo. Vicent. Modeling and simulation of the yoghurt production process. Federal University of Viçosa, March, 2017.

BALDI, Brayan. Aquino. Mapping of the contract management process and external interference in a railway company using the BPM methodology – A case study. Completion of course work. Faculty of Engineering of the Federal University of Juiz de Fora, 2019.

BATISTA, João. Henrique, OLIVEIRA. Francisco. De. Paula. Analysis of production processes and use of FEMEA in the Datacom line at Phelps Doage Brasil LTDA. ISSN 1808-6594. Management and Knowledge. Management Course Magazine. PUC Minas, 2014.

CALAIS, João. Filipe. Lourenço. Gomes. Layout as a determining factor in the efficiency of the industry's production process. Dissertation to obtain the title of Master in engineering and industrial management; University of Beira Interior; Covilhã; 2012.

CARLO, F. D.; ARLEO, M. A.; BORGIA, O.; TUCCI, M. Layout design for a low capacity manufacturing line: a case study. International Journal of Engineering Business Management Special Issue on Innovations in Fashion Industry, v.5, n. 35, p. 1-10, 2013. DOI: https://doi.org/10.5772/56883

DOBLAS, D. Physical arrangement and strategic planning. April. 2010, Rio de Janeiro. Electronic Annals. Rio de Janeiro: Gama Filho University. Technological Center for Exact Sciences, 2010. Available at: http://www.ebah.com.br/content/ABAAAA820AC/arranjofisicoplanejamentoestrategio Accessed on: February 2nd, 2020.

DUTRA, Danilo. Lima. A framework for process mapping. Recife: The Author, 2015.

FERNANDES, Giovani., STRAPAZZON, Rafael., CARVALHO, Andriele. Layout of Companies and their Benefits. XXXIII National Meeting of Production Engineering. ENEGEP, Salvador, October 8th to 11th, 2013.

FIGUEREIDO, Luís Henrique Wanderley de. Application of layout types: An analysis of scientific production. Graduation project. Technology College. Department of Production Engineering. University of Brasilia, 2016.

GERLACH, Gustavo, SILVA, Vilmar. Bueno. Da., SANTOS, Lucas. Almeida. Dos., ADAMY, Ana. Paula. Of. Amaral, GARLET, Eliane. Layout improvement proposal as a factor for optimizing the organizational production process. Rev. Adm. UFSM, Santa Maria, v. 10, Special Edition, p. 41-55, AUG. 2017 DOI: https://doi.org/10.5902/1983465925157

GHIRALDE, Rafael., JOIA, Augusto. Breda., GOBBO, Elivelton. Henrique, CHITOLINA, Jean. Rodrigo., FERRARI, Vitor. Improved layout of an auto parts industry through the use of Flow Diagram. VIII Brazilian Congress of Production Engineering, Ponta Grossa, PR, Brazil, December 5th to 7th, 2018.

HONOR, Antonio. Edson. Oliveira., FERREIRA, Lairena. Almizia. Miranda., CORREIA, Ana. Maria. Magellan. Study on the physical arrangement in a materials sector for the optimization of industrial production in a cement factory in Mossoró/RN. XXXV ENEGEP Production Engineering Meeting, Fortaleza, October 13th to 16th, 2015.

ISTVÁN, Albert., HASSAN, Charaf., LÁSZLÓ, Lengyel., Layout definition considerations for a content-based model-based layout system, Eurocon. Zagreb, 2013, pp. 543-549, DOI: 10.1109/ EUROCON.2013.6625034, 2013. DOI: https://doi.org/10.1109/EUROCON.2013.6625034

KRAJEWSKI, Lee., RITZMAN, Larry., MALHOTRA, Manoj. Production management and operations. São Paulo: Pearson Prentice Hall, 2009.

LUCENA, Josineide. Pereira., LIMA, Larissa. Escobar., COSTA, Maria. Isabel., JESUS, Antonio. Carlos. Grandson. The use of physical layout as a strategic tool in a steel distributor. Proceedings of the VII ENIAC Multidisciplinary Seminar, 2015.

MATTOS, James. Lisbon., ROSA, Larissa dos Santos., BASTOS, Alexandre. Paranhos. Productivity analysis based on layout optimization: a case study in the fabrication of trapdoors. XXXVII National Meeting of Production Engineering ENEGEP, Joinville, October 10-13, 2017.

MENSES, Renan. Neris., RODRIGUES, Saulo Guilherme., SANTANA, Wilber Davila., MOSTESCO, Richard. Andres. Stumbling. Proposal to improve the physical arrangement in a company that produces animal feed located in the state of Sergipe. XXXVII National Meeting of Production Engineering ENEGEP, Joinville, October 10-13, 2017.

MONTEIRO, Daniel. Andrew. Pereira. The industrial layout problem: analysis of the current situation and development of improvement proposals. CDU 658.5(043). Engineering and industrial management. Bibliographic catalog: Libraries of the University of Aveiro, 2017.

NEUMANN, Clóvis., SCALICE, Régis. Kovacs. Factory Design and Layout. 1. ed. ISBN 978-85-352-5407-5. Rio de Janeiro: Campus, 2015.

PASQUALINI, Fernanda., LOPES, Alceu. Oliveira., SIEDENBERG, Dieter. Production Management. Ijuí: Unijuí, 2010.

PEREIRA, Alexandre. Kluge. Typology and sustainability management and family swine farming in the Federal District and proposal of the physical arrangement of facilities via Systematic Layout Planning (SLP) method. Dr.; Federal University of Viçosa; Minas Gerais; 2013.

PINHEIRO, Lucas. Augusto., RISSO, Lucas. Antonio., RABBIT, William. Douglas. Breads. Cell layout design for automotive component assembly process. XXXIX National Meeting of ENEGEP Production Engineering: São Paulo, 2019.

RITZMAN, L.P., KRAJEWSKI, L.J. Production and operations management. São Paulo: Pearson Prentice Hall, 2004.

SANTOS, A.L.V.; REIS, R. R. The importance of layout for companies. Technological Interface Magazine, [S. l.], v. 16, no. 2, p. 157-168, 2019. DOI: 10.31510/infa.v16i2.677. Available at: https://revista.fatectq.edu.br/index.php/interfacetecnologica/article/view/677. Accessed on: 8 sep. 2020. DOI: https://doi.org/10.31510/infa.v16i2.677

SAINTS, Andrew. Luiz. Vieira., SON, Ramilio. Bouquet. Kings. The importance of layout in companies. DOI: 10.31510/infa.v16i2.677. Technological Interface - v. 16 n. 2 Faculty of Technology of Taquaritinga. São Paulo, 2018.

SAINTS, James. Silva., SILVA, Estela. Victory. Da. Silva., MONTEIRO, Amanda. Sousa., ROCHA, Nathalia. De. Souza, ALVES, Lucas. Son. Layout improvement proposal for a truck workshop through the application of the PSL methodology. Cover > v. 6, no. 9. Digital Journal Library. UFPR 2018.

SILVA, Alessandro. Lucas., RENTES, Antonio. Freitas. A layout design template for job shop environments with a high variety of parts based on lean production concepts. v.19 n.3, São Carlos, 2012. DOI: https://doi.org/10.1590/S0104-530X2012000300007

SOUZA, Daniele Gonçalves. Mapping methodology for process management. Dissertation (Masters in Engineering). Federal University of Rio de Sul, 2014.

GREEN, Larissa. Queiroz. Lime. ARAÚJO, Maiara. Musy., LIMA, Marcelo. Elijah. Okay., MEDEIROS, Rayanna. Reeds. de., FRANCE, Lucas Damasceno de Almeida. Physical arrangement analysis in a coffee producing company from Ceará. XXXVII National Meeting of Production Engineering ENEGEP, Joinville, SC, pp. 3, Oct., 2017.

WANG, Ruiqi., ZHAO. Huan., WU, Yan., YUFEI, Wang., FENG, Xiao., LIU, Mengxi. An industrial facility layout design method considering energy saving based on surplus rectangle fill algorithm. DOI:10.1016/J.ENERGY.2018.06.105Corpus ID: 115195267. China Petroleum University, 2018. DOI: https://doi.org/10.1016/j.energy.2018.06.105

Downloads

Published

01-11-2021

How to Cite

dos Reis, G., & Cunha, E. J. de S. (2021). Optimization Of the Manufacturing Process for School Portfolios Through the Implementation of The Cellular Layout. International Journal for Innovation Education and Research, 9(11), 515–527. https://doi.org/10.31686/ijier.vol9.iss11.3544